THE ULTIMATE SOLUTION FOR LEAD FREE SOLDERING!

SuperStation for Lead Free Soldering
by BOMIR Inc.

CE Lead Free

RX-822AS - Temperature-controlled, lead-free,
dual-port soldering station

(Single Iron Stations RX-802AS and RX-852ASPlease see below)

2 soldering irons can be used

Can be prepared with 2 different tip types.Therefore, you can do different types of work [such as Micro soldering /High power work (150W)] at the same time.

The 2 soldering irons can be set to different temperatures.

The set temperature and condition can be checked easily with the separate temperature display.

Enables the reworking of chip parts.

It is possible to rework chip parts using 2 tips at the same time. Thus, occasional reworking may be performed without requiring other tools.

Advanced high functionality

Equipped with intelligent functions such as Sleep function, Sleep function release, Shutdown function and Key lock function by the accumulated technology in the RX-802AS.

Easy–to–use handpiece

Equipped with a favorable RX-80GAS/85GAS handpiece. Easy to replace tip without using tools even though a tip is hot. Lighter, reduced heat trasfer, flexible soldering unit cord, and a shorter distance from the handpiece to the tip. Good for more hours of work.

Wide variety of tips

More than 40 shapes of tip are available. You can choose the most suitable tip for your work.

How to Change the Soldering Unit Tip

To remove the soldering unit tip, slide the lever in the direction of the arrow. The tip will then protrude from the handpiece and can be removed easily by holding and pulling the plastic housing of the integrated tip/heater.

Technical Specification

MODEL RX-822AS
Voltage 110-120, 220-240V AC
Power Consumption 220–260W
Soldering Iron Voltage /Wattage RX-85GAS: Soldering unit [1] side 24V AC 72W/ 150W
RX-80GAS: Soldering unit [2] side 24V AC 72W
Temperature Setting Range 50–450°C (122–842°F)
Dimensions Control Unit : 194(L) X 116(W) X 105(H)mm
RX-85GAS
174mm (with RX-85HRT -5D, w/o cord bushing)
RX-80GAS
158mm (with RX-80HRT -B, w/o cord bushing)
Weight Control Unit :Approx. 4.9kg (w/o cord)
RX-85GAS
Approx.39g (with RX-85HRT -5D, w/o cord bushing)
RX-80GAS
Approx. 28g (with RX-80HRT -B, w/o cord bushing)
Soldering Unit Cord Length RX-85GAS: 1.5m, RX-80GAS: 1.2m
AC Power Cord Length 1.5m 3 core cord (ground plug)
Leak Voltage Less than 2mV
Ground Resistance Less than 2Ω
Accessories Soldering Iron Stand (ST-20) X 2

Replacement Parts

  • RX-852AS Soldering Unit RX-85GAS (Tip not included)
  • RX-802AS Soldering Unit RX-80GAS (Tip not included)
  • ST-20 Replacement Sponge ST-53SP
  • Tip Holder (Option) ST-20C (ST-20C tip holder is mounted on the ST-20 soldering iron stand)

Handpiece grip rubber (Anti-static)

Four colours to differentiate between stations, tasks or types of solder being used.

gray) RX-80RB
(black) RX-80RB-BK
(orange) RX-80RB-OR
(green) RX-80RB-GR

Replacement tips

RX-80HRT series [72W]

Applicable Soldering Unit : RX-85GAS/RX-80GAS

Note: Since the heater is integrated in the tip, replacement of only the heater or the tip is not possible.

RX-85HRT series [150W]

Applicable Soldering Unit : RX-85GAS

Note: Since the heater is integrated in the tip, replacement of only the heater or the tip is not possible.

Extra long life, fast recovery time, lead-free soldering iron with built-in high output heater

RX-802AS

RX-802AS Panel

Order RX-802AS
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Excellent Heat Recovery (Patent Pending)

Compact, high output heater (72W), integrated into tip, controlled by high sensitivity sensor. Even during continuous operation the tip temperature remains stable with minimal heat loss. Perfect for working with high melting point lead-free solders.

New Ergonomic Design Hand-piece (Patent Pending)

Comfortable usability, easy handling, soft power cord. Shorter distance from grip to tip! Perfect for micro soldering.

Fastest in its class (Patent Pending)

Reaches Set Temperature in 6 seconds!

Easy-change tip (Patent Pending)

Slide-change tip. No tools or heat resistant pads needed.

RX-802AS Lead-free Applicable TEMPERATURE CONTROLLED SOLDERING STATION
Comes equipped with standard soldering tip and special stand

See how RX-802AS works on live video

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Thick iron alloy coating for lead-free soldering

Complete lineup of tips with thick iron alloy coating to prevent erosion.

Anti-oxidation tip (Patent Pending)

New addition! Fine solder coated grooves protect tip from atmospheric oxidation.

Low Heat Hand-piece (Patent Pending)

Completely new design thermal insulation hand-piece construction reduces heat transfer to the grip. Lowest possible hand-piece heat in its class. (Based on goot® measurement methods)

Lower prices!

Built-in heater replacement tips now available at surprisingly low cost!

Keypad lock function (Patent Pending)

Tamper-proof keypad lock. No need for tools to secure the keypad cover as on previous models.

Sleep function (Patent Pending)

Automatic switch off when inactive for a preset period of time, preventing any overheating.

Calibration function (Patent Pending)

Differences between tip thermometer and displayed temperature are easily corrected by inputting the offset value.

Easy maintenance

Maintenance and tip replacement is simple with integrated tip, sensor and heater.

Reliable traceability

We can provide periodic calibration of the unit if required and issue certification necessary for various purposes (Fees apply).

Technical Specification

Model number RX-802AS
Input Voltage 110 - 130, 220 - 240V AC
Power Consumption 80W
Soldering Unit Voltage / Consumption 24V AC / 70W
Temp. Setting Range Ambient Temp. - 450°C
Temperature Display Digital
Dimensions Soldering Iron 158mm (Excluding Cord Armor)
Control Unit 146(L) X 115(W) X 98(H)mm
Weight Soldering Iron Approx. 25g (Excluding Cord)
Control Unit Approx. 1.8kg (Excluding Cord)
Leak Voltage Less than 2mV
Ground Resistance Less than 1Ω
Control Unit to Soldering Iron Cord Length 1.2m
Power Cord Length 1.3m (3 core cable, ground plug)
Accessories Soldering Iron Stand, Standard Soldering Tip

Replacement Tips

*Also available : Anti-oxidation Tip (Patent Pending)

How to change the Soldering Iron Tip

To remove the soldering iron tip, slide the lever in the direction of the arrow. The tip will then protrude from the hand-piece and can be removed easily by holding and pulling the plastic body of the integrated tip/heater.

RX-EA1 Fume Extractor Attachment for RX-80GAS Iron

RX-EA1 Fume Extractor Attachment for RX-80GAS Iron RX-EA1 Fume extraction Attachment has been developed to remove toxic fume from tip area during soldering. The attachment consists of the extraction stainless steel tube, front modified ring and flexible tube with 5 holders to attach soldering wire cord. It takes only 2 minutes to attach RX-EA1 to the iron. The tube ID is 5 mm to make the extraction effective with common tip fume extraction units like XTRACTOR XF-10 or XF-VT2 High Vacuum Units.

ST-40 Tip Cleaner

ST-40 The cleaner itself is made from low-abrasive brass shavings. No water is required to use the tip cleaner, although it cleans the tip better than conventional sponges and reduces the temperature-loss that occurs when using a wetted sponge. The container is made of heat-resistant and slip-proof silicon rubber that is safe for both the soldering iron and the user.
ST-40BW ST-40BW - Replacement metal wool balls

More documents about RX-802AS:

24-May-2005

Lead-free solders vs. Conventional Eutectic solders

Solders Solid-phase temperature (°C) Liquid-phase temperature (°C)
Conventional Eutectic Solder
Sn 60% Pb 40% 183 190
Sn 63% PB 37% 183 184
Lead-free solder
Sn-Ag 3.5 - Cu 0.7 217 218
Sn-Ag 2.5 - Cu 0.5 - Bi 1.0 214 223
Difference between Temperatures 34 34

Problems using Lead-free solder

Lead-free solder's melting point is 34 degrees higher than conventional solder.

Extra heat is required to bring lead-free solder to liquid phase.

Effect on soldering iron tips - shorter tip life.

Points to Note when using lead-free solder

Use of lowest possible temperatures to minimizing the tip damage

However, when using lower operating temperatures with lead-free solder which has a higher melting point, operational efficiency will decrease.

Keeping tip temperature stable during work to increase productivity and improve solder joint reliability

However, continuous use of a soldering iron over long periods brings the temperature of the tip down, and effects the quality of the finished solder joint.

Practical Points: Key elements for longer tip life

3.1 Tip temperature

Tips used at 320 degree-Celsius last three times longer than that of tips used at 380 degree-Celsius-tips.

3.2 Solder Type

For any normal solder joint, three times more Lead-free solder is required compared to eutectic solder - therefore choice and price of solder is important.

3.3 Amount of solder used in each solder joint

Cored thread solder wire has flux in the core of the solder wire. The types of flux used in current lead-free solders is especially ACTIVE in order to assist solder wettability.

Therefore, using MORE of a solder wire with MORE active flux, commensurately decreases tip life.

Merits of goot RX-802AS

  1. Superior heat recovery
    Built-in high-powered heater (72W) capable of delivering enough power to maintain stable tip temperatures, even under different soldering work conditions. Minimal heat loss means the user doesn't have to set the station at a higher set temperature. Capable of being set at lower temperatures, therefore decreasing tip degeneration when soldering with high melting point lead-free solder.
  2. Thick iron coating
    All RX-80HRT tips have a thick iron coating. For example, the thickness of the B-type iron coating is 0.5 mm or above, while the thickness of tips in competitor irons are between 0.25mm and 0.3mm. More thickness assures longer tip life. The following test report backs up this fact.

    Result of tips life test

    300°C 350°C 400°C 450°C
    RX-80HRT-B 141372 66,780 - 9,648 Japan Domestic Retail Price: 1400JPN
    Competitor's Tip - 35,208 - - Japan Domestic Retail Price: 1440JPN

    While continuously supplying lead-free solder to the tip, measured time taken till a hole appeared in the tip surface.

    Solder used : Senjyu M705 dia. 1.0

    Amount of Solder used : 5mm of solder supplied per interval, 5 seconds intervals

  3. Fastest in its class
    Reaches tip temperature in 6 seconds.
    (Equivalent products amongst competitors take an average of 15 seconds)
  4. Superior sleep function (Patented)
    Automatic switch off when inactive for a preset period of time. This is easier on the tips than switching the unit OFF. This unit's sleep function can be programmed to activate at preferred inactive time periods, or can be programmed to go into sleep mode at a certain drop in tip temperature, therefore applicable to a variety of work conditions. (Competitor stations have one set mode only.) Further, before sleep mode activates, the sleep lamp flashes, warning the user that the the unit is about to enter sleep mode.
  5. Light and compact handpiece
    The soldering iron weighs 27g, the lightest in the 70W station class. (Competitor models weigh 30g.) The soldering unit cord is designed with a thin and very pliable cable with the diameter 4.0. (Competitor cable diameter - 4.6.)

    RX-802AS Handpiece compared to competitors:
    It is neglected point but, the biggest selling point of the RX-802AS is that the whole iron length of the handpiece is shorter than competitor irons. It is not enough that the distance between tip and handpiece be short. Pulling force from the cable is applied to the tip evertime the iron is moved. This has adverse effects for operation. Lessening this force is important. Shorter iron length makes this force smaller.
  6. Easy-change tip
    One-Step-Slide tip can be changed while the tips remain hot.

    RX-802AS Replacement tips compared to competitors:
    6.1. No tools needed for changing the tip, also no heat-resistance pads!

    6.2. Tips can be stored in the RX-802AS soldering iron stand which comes with the unit. The user must purchase separately with some competitor stations

    6.3. The tips are designed NOT to come in contact with the surface when placed on a workbench.
  7. Extra standard tip included
    Standard tip is included with this unit. This is not offered with competitor's stations.

RX-852AS High Power Lead-free Soldering Station

Excellent heat recovery (PAT.)

Excellent heat recovery has been achieved by combining a 150W compact high output heater with a high-sensitivity-sensor. It makes difficult work that requires high heat capacity, easy.

Fastest in its Class

Reaches 350°C in only 14 seconds. (Only 6 seconds when using RX-80HRT tips)

Easy to replace tip without using tools (PAT.)

Slide-change tip. No tools or heat resistant pads needed.

Heater and Sensor All-in-one Tips

All-in-one tips with the heater and sensor built in making maintenance and tip changing as easy as possible.

Extra Thick Tip Coating for Lead-free Soldering

All tips with extra thick coating to prevent erosion caused by the use of lead-free solder.

RX-80HRT tips also usable

42 shapes of tip available, including the 26 optional tips for the RX-802AS.

High / Low Temperature Alarm

An alarm sounds (to alert the user) when the temperature goes outside (above or below) the maximum or minimum temperature settings. High/low setting range 3°C–100°C.

Intelligent Sleep Function (PAT.)

Automatically lowers the tip temperature when inactive for a preset period of time, preventing overheating. User definable preset time. (Can be used in conjunction with Shutdown function.)

Sleep Release Function (PAT.P)

Sleep mode can be exited (at any time) by bringing the tip into contact with the wet sponge to cause temperature fluctuation. (Effective when temperature is set above 100°C)

Shutdown function

The unit automatically shuts down when not used for a preset period of time. This means that the unit turns itself off, if you forget to!

Advanced Alarm Function (To prevent overheating)

Alarm sounds if the iron is left in contact with the component longer than the specified/set time. This prevents inexperienced operators from overheating the component, and in turn helping quality control.

Calibration Function (PAT.)

The calibration function digitally offsets the difference between the tip temperature and the temperature shown by a tip thermometer being used.

New ergonomic design soldering unit

New ergonomically designed soldering unit provides comfortable usability, easy handling and a shorter distance from grip to tip.

Reliable traceability

We can provide periodic calibration of the unit if required and issue certification necessary for various purposes.

Technical Specification

Model number RX-802AS
Input Voltage 110-120V, 220-240V AC 50/60Hz
Power Consumption 160W
Soldering Unit Voltage / Consumption 24V AC / 150W
Temperature Setting Range 50 - 450°C
Insulation Resistance(500V DC) 100MΩ and above
Dimensions Control Unit 194(L)×116(W)×105(H)mm
Soldering Iron 174mm (w/o cord bushing)
Weight Control Unit Approx. 4.8kg(w/o cord)
Soldering Iron Approx. 39g (w/o cord)
Leak Voltage Less than 2mV
Ground Resistance Less than 2Ω
Control Unit to Soldering Iron Cord Length 1.5m
Power Cord Length 1.5m (3 core cable, ground plug)
Accessories Stand(ST-20) Standard Tip(5D) Tip Stand(ST-20C)

Replacement Tips